Helixangle 15° To 45° Indexable Milling Cutters Featuring Customized Support OBM Suitable for Various Milling Processes

Product Description:

Face milling cutters are essential tools widely used in machining operations to achieve high-quality surface finishes and precise dimensional accuracy. Designed specifically for face and shoulder milling applications, these cutters are engineered to deliver exceptional performance and versatility in various industrial settings. With a cutting speed capability of up to 300 meters per minute, face milling cutters ensure efficient material removal rates, reducing machining time and increasing productivity on the shop floor.

One of the standout features of these face milling cutters is their length of 50mm, which strikes a perfect balance between rigidity and reach. This length allows for stable cutting action, minimizing vibrations and ensuring smooth, consistent cuts even on tough materials. The cutters are compatible with both flood coolant and dry cutting methods, providing flexibility to suit different machining environments and workpiece requirements. This adaptability helps in optimizing cooling and lubrication during the milling process, thereby extending tool life and maintaining the quality of the machined surface.

Internal coolant delivery is another critical attribute integrated into these face milling cutters. The internal coolant channels direct the coolant precisely to the cutting edge, improving chip evacuation and reducing heat buildup. This feature not only enhances the cutting performance but also protects the cutting inserts from premature wear. By maintaining a stable cutting temperature, the internal coolant system helps preserve the integrity of both the tool and the workpiece, resulting in better dimensional accuracy and surface finish.

Face milling cutters belong to the category of indexable milling cutters, which are highly valued for their cost-effectiveness and ease of maintenance. Indexable milling cutters feature replaceable cutting inserts that can be rotated or swapped out once worn, eliminating the need to replace the entire tool. This modular design significantly reduces tooling costs and downtime, making indexable milling cutters a preferred choice for many manufacturers. The ability to quickly change inserts also allows for different insert geometries and grades to be used, tailoring the tool to specific materials and cutting conditions.

These indexable milling cutters are engineered with precision and durability in mind. The cutter body is typically made from high-strength materials capable of withstanding the stresses of high-speed milling operations. The inserts are manufactured from advanced carbide grades or coated with specialized materials to enhance wear resistance and toughness. This combination of robust cutter bodies and high-performance inserts ensures that face milling cutters can handle a wide range of materials, from aluminum and steel to hardened alloys.

In applications involving face and shoulder milling, these indexable milling cutters excel by providing smooth surfaces and accurate shoulder dimensions. Their optimized geometry and cutting edge design contribute to reduced cutting forces and minimized burr formation. This results in improved overall machining efficiency and reduced secondary finishing processes. Whether used in automotive, aerospace, mold making, or general engineering industries, these cutters deliver consistent and reliable results.

Furthermore, the versatility of these face milling cutters extends to their compatibility with various machine setups. They can be easily mounted on milling machines and CNC machining centers, making them suitable for both manual and automated production environments. The ability to use flood coolant or operate under dry cutting conditions adds to their adaptability, allowing manufacturers to choose the most economical and environmentally friendly cooling strategy for their operations.

In summary, face milling cutters are indispensable tools designed to meet the demanding requirements of face and shoulder milling tasks. With a cutting speed of up to 300 m/min, a convenient length of 50mm, and the option to use flood coolant or dry cutting, these tools offer excellent performance and flexibility. The internal coolant feature enhances tool life and machining quality by delivering coolant directly to the cutting edge. As indexable milling cutters, they provide cost-effective solutions through replaceable inserts and superior durability. Whether for general machining or specialized applications, these face milling cutters ensure precision, efficiency, and reliability in every milling operation.

Features:

• Product Name: Face Milling Cutters
• Processing Type: Suitable for finishing or roughing machining
• Compatible with CNC milling machines and manual milling machines
• Coolant Type: Supports flood coolant or dry cutting
• Helix Angle Range: 15° to 45° for optimal cutting performance
• Designed as indexable milling cutters for versatile milling applications
• Ideal for use with various mills to achieve precise and efficient material removal
• Durable and reliable indexable milling cutters for enhanced productivity

Technical Parameters:

Applications:

The Worldia Face Milling Cutters, featuring the BEHW PCD Tipped Milling Inserts, are designed for a wide range of milling applications, making them an essential tool in modern machining environments. These high-performance face milling cutters are ideal for both finishing and roughing machining processes, providing exceptional precision and efficiency. With a helix angle adjustable between 15° to 45°, these indexable milling cutters ensure optimal chip evacuation and surface finish, catering to diverse material and cutting requirements.

These milling inserts are specifically engineered for face and shoulder milling operations, offering versatility and reliability in various industrial settings. Whether you are working in automotive, aerospace, mold manufacturing, or general engineering, the Worldia Face Milling Cutters deliver consistent performance. Their ability to operate effectively with flood coolant or dry cutting methods further enhances their adaptability, allowing machinists to optimize their processes based on specific project needs.

The cutters come in a compact length of 50mm, making them suitable for applications where space constraints exist without compromising on cutting depth and strength. Packaged securely in blue boxes, each unit ensures safe delivery and easy identification. With a minimum order quantity of just one, customers can conveniently procure these tools for both small-scale and large-scale operations. The supply ability of 20,000 units combined with a delivery time of 5-15 days underscores Worldia's commitment to meeting urgent production demands promptly.

Worldia’s face milling cutters are indispensable for machinists seeking high-quality, durable milling inserts that enhance productivity. The indexable nature of these cutters allows for quick and easy insert replacement, reducing downtime and maintenance costs. Whether used in finishing delicate surfaces or roughing tough materials, these face milling cutters guarantee superior performance and long tool life, making them a valuable addition to any milling toolkit.

Customization:

Worldia offers customized Face Milling Cutters featuring the BEHW PCD Tipped Milling Inserts model, designed to meet diverse machining needs. With a minimum order quantity of just 1 unit, customers can conveniently order according to their project requirements. Each cutter is packaged securely in blue boxes to ensure safe delivery.

Our face milling cutters are compatible with both CNC milling machines and manual milling machines, providing versatile application options. They support finishing or roughing machining processes, making them ideal for various industrial uses.

Equipped with internal coolant channels, these indexable milling cutters help maintain optimal cutting temperatures, enhancing tool life and performance. The cutting speed can reach up to 300 meters per minute, supported by a high CBN content of 90~95%, ensuring superior hardness and wear resistance.

With a supply ability of 20,000 units and a delivery time ranging from 5 to 15 days, Worldia ensures prompt fulfillment of orders for mills and milling inserts. Our product customization services guarantee that each face milling cutter is tailored to achieve precision and efficiency in your machining operations.